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湖南千豪生產(chǎn)研發(fā)的磁力模板應(yīng)用在海天注塑機上，適用于3000噸注塑機換模。磁力模板是用在注塑成型機械上用來固定模具的。

注塑機快速換模系統(tǒng)是針對傳統(tǒng)注塑機裝夾模具時間長，操作復(fù)雜，安全性低而設(shè)計的，該系統(tǒng)采用電永磁吸盤作為定模板及動模板，只需經(jīng)過簡單的沖退磁動作，就能裝夾和更換模具，真正做到3分鐘換模，它既可以安裝到新的注塑機中，作為標準配置銷售給最終客戶，也可以對正在使用的注塑機進行改造，使傳統(tǒng)注塑機具有3分鐘快速換模功能而不會改變原來注塑機的結(jié)構(gòu)，既實用又方便。



磁力模板在生產(chǎn)制造方面具有絕對優(yōu)勢，尤其在提高生產(chǎn)效率方面作用顯著  
Magnetic template has an absolute  advantage in manufacturing, especially in terms of improving productivity

1）快速更換模具—模具更換和安裝時間可縮短10倍以上。
Quick change of mold---mold replacement and installation time can be reduced  more than 10 times.

2）磁力模板的靈活性更大，可夾持圓形模具，塊狀模具或帶方形模具背板的模具，同時也簡化了工藝過程。
Magnetic templates are more flexible andng the crafting process.

3）提高換模效率，降低勞動強度  Improve  the efficiency of mold change, reduce labor intensity
模具更換和安裝時間可節(jié)約90%以上，適合當(dāng)前“批多量少”的高速競爭時代，做到快速、準時交貨，從而降低生產(chǎn)成本，節(jié)約生產(chǎn)時間。
Mold replacement and installation time can save more than 90%, which is suitable for the  current” batch of small” high- speed  competitive era, can achieve the fast and  on time delivery, therefore reducing production costs and save production time.

4）按照不同的標準設(shè)計的任何形狀和尺寸的模具，不需修改就可以直接吸附在磁力模板上，使用電永磁快速換模系統(tǒng)，不受模具背板標準化的限制，擴大模具適用范圍。
Any shape and size mold designed by different standard, without modification can be directly adsorbed on the magnetic template. It is no restriction on mold backplane standardization, expand the scope of mold applications.

5）提高生產(chǎn)自動化程度 Improve  Production Automation
磁力模板是SMED快速換模的關(guān)鍵環(huán)節(jié)，減少停機時間s，提高機器的生產(chǎn)力。
Magnetic template is the key part of SMED system, it reduces downtime and increase machine productivity.

6）延長模具壽命，提升產(chǎn)品品質(zhì)，提升企業(yè)競爭力 Extend mold life, improve product quality, enhance the competitive of enterprises
磁力模板裝夾模具后磁力均勻分布在其接觸面上，模具背板受力均勻，保證了合模精度，從而解決了傳統(tǒng)的點壓式裝夾造成的模具變形，提高了產(chǎn)品的一致性和模具壽命。
Magnetic templates clamp mold, the magnetic force evenly distributed in its connected surface, the mold backplane uniform force to ensure the clamping accuracy, so it is solved the mold deformation caused by the traditional point pressure clamping, improved the product  consistency and  mold life.

7）避免機械勞損帶來的安全隱患 To avoid the security risk of mechanical stain
普通機械裝夾方式使用的螺栓、壓板等都有疲勞期，有突然斷裂失效的隱患存在。而磁力模板內(nèi)部無任何運動部件，瞬間即可激活磁路將模具牢牢固定在機器模板上，既高效，又免維護；既環(huán)保，又節(jié)能。
General mechanical clamping methods use bolts and platen, all have fatigue period, which may have hidden danger of sudden fracture failure. But magnetic template inside without any moving parts, instantly can active the magnetic circuit and fix mold firmly on the machine templates, it is high-efficient, maintenance-free, environmentally and energy conservation.